Precision Services With Guaranteed Satisfaction
Our experienced team will ensure you receive the best product and services, on time and at a competitive price point. Here are a few of the services we offer. If you have questions, give us a call.
What is Reverse Engineering?
Reverse Engineering is the process of taking a finished product and reconstructing design data in a format from which new parts or molds can be reproduced. Let's discuss your next project.
Redesign & Reverse Engineering
MD Design & Automation's expertise in redesign & reverse engineering has helped many customers bring new life to their machines, and has helped them improve their business.
We build one-of-a-kind replacement parts for customer's machines, because the machine's replacement parts are no longer in production. We also create contemporary, easy-to-use permanent molds, replacing old and rotted wood molds for concrete and plaster designs.
Read More View Case StudyFocus On Quality
The manufacturing process today requires us to move quickly, accurately and efficiently. Our success requires us to deliver quality and service - day in and day out. We have established quality standards that require us to stringently monitor all projects and to ensure standards are met on every part we produce as well as every service we offer including jig grinding, precision grinding, and full-service CNC tooling and grinding in Wisconsin.
Quality standards start with our design area. We offer a full range of services using the latest software for importing CAD files and scanning parts. We can quickly download a full complement of Native CAD files and DMIS formats. In addition, we have a direct computer control measuring machine allowing us to inspect high-tolerance parts and produce printed reports for analysis. We can also scan parts with CMM and import these files for electronic file purposes, then import into CAM package for machining. We can then import the data back into PC-DMIS, and this file can now be used as a master to inspect the machined part.
Our #1 Quality Solution Program includes a mandatory first piece inspection, constant in-process inspection and a final detailed inspection using a standard lot process.
These checks are backed by our Satisfaction Guarantee: If the part does not match your specification, you don't pay, and we will gladly replace the part!
Jig & Fixture
MD Design & Automation designs and manufactures precision jigs and fixtures for varying applications in the manufacturing/production line. Our highly skilled, dedicated and experienced engineering experts are able to design customized solutions to meet the differing requirements for various industries, based on your specifications. We manufacture precision parts for many markets, including the transportation, automotive, food processing, medical, mining, precision engineering industries, and more.
CNC Machining
CNC (Computer Numerical Control) Machining is capable of repeatedly producing complex 3D shapes, that would be impossible to achieve with manual machining, offering unparalleled precision for producing metal and plastic parts. We combine the latest CNC machining and turning processes with our over 100 years of combined experience to deliver high quality, on-demand parts.
Jig Grinding
Whether the job is internal diameter (ID) grinding, outside diameter (OD) grinding, surface grinding, jig grinding, planetary grinding, or CNC grinding, the highly skilled MD machinists will deliver quality results on individual pieces, or batches of hundreds. We work with ferrous metals, stainless steel, non-ferrous metals, and more. We'll meet your engineering specifications and deliver the precise results you expect.
CMM Inspections
Our Dimensional Inspection services are complete with a Ultra High Accuracy - Coordinate Measuring Machine (CMM), as well as a full range of precision dimensional measurement instruments. We are able to provide precision measurements in a timely and efficient manner. Our CMM has the capacity of inspecting parts of differing sizes and weight.
Gage Work
We provide a variety of Gage work, including but not limited to inner diameter (ID), outer diameter (OD), and plug gages, and most Go/No-Go gaging. We develop gages for a number of industries including manufacturing, labs and building processes. We can develop gages at a variety of price points, and always guarantee the quality of our work. If you're ever not completely satisfied with a product, we'll replace it.
Wire EDM
Whether prototypes production runs, MD design & Automation offers wire EDM services to match your requirements, and exceed your expectations. Since no cutting forces are present, wire EDM is ideal for delicate parts, and no additional tooling is required, so delivery times are short. With multiple passes, wire EDM can also achieve a mirror-like finish.
Prototypes
Our design & manufacturing team has been strategically trained to build high-quality prototypes. Partnering with us, we'll collaborate with you on your project, ensuring the right materials are used for each individual application. We can help you design or manufacture your vision. Our new, modern shop is equipped with the skilled team members, software, hardware, machines & tools needed to bring almost any new product and idea to life.
Repair Work
When run-down or broken equipment creates a problem for your machinery or facility, our repair services are ready to get you up and running again. Serving clients in multiple industries, we offer part inspection and repair services. We also develop and manufacture custom special machinery, tools, dies, and other parts needed for maintenance and repair. We possess the knowledge and tools to replace and recreate original and obsolete equipment from drawings, sketches, as well as most file types, including SolidWorks™ and CamWorks™ .
Specialized Replacement Parts
Do you need a part that's out of production, or out of stock, and you just can't wait? We can help. Our team has years of experience in creating specialized replacement parts, for many applications and many industries. Contact Us today.
Design to Full Drawing to Production
As a full-service shop, we'll partner and work with you to define your specifications, and design the product you want and need. From medical to mining, we can design your tool, create a full-drawing, and manufacture it in our new facility. Get in touch with us, to discuss your next idea.
Short Run / Long Run Production
For several decades, we have offered short run manufacturing services to help our customers meet their daily demands. Whether you’re facing a tight deadline or you’re short on inventory, we can manufacture the parts needed to further your success. Long Run production may be available as per project. Give us a call today.
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Robotics
Our skilled technicians can assist in the development, repair, and manufacture of high-end robotic and automation equipment. We can assist keeping your machine-tending robots operational during off-hours, nights, & weekends, adding capacity to your production. We can also design, manufacture and repair Collaborative robots, or "Cobots", using sensing technology that enables them to function alongside your human employees in a shared work environment.
